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EAF Shift Cuts Scope 1+2 by 22%

An integrated steel producer used Hertzwave to track the transition from BF-BOF to DRI/EAF, optimize coke/PCI and sinter chemistry, and attribute renewable power—achieving a 22% YoY reduction.

Industry: Steel & Metals · India · 9 sites · 2024–25
Scope 1+2 Intensity
-22%
tCO₂e/tcs YoY
EAF Share
+7 pts
Route mix
Coke Rate
-14 kg/tHM
vs benchmark
Renewable Power
+19%
PPA + captive

Challenge

High Scope 1 process emissions from BF-BOF, volatile coke/PCI performance, and fragmented electricity sourcing made it hard to quantify the true impact of route changes and RE procurement.

Approach

  • Process telemetry: ingested coke ovens, sinter plant, hot metal chemistry, and EAF meter data.
  • Route mix tracking: monthly BF-BOF vs DRI/EAF share with intensity deltas.
  • Energy attribution: market-based Scope 2 with PPAs/RECs and residual mix disclosure.
  • Controls: factor versioning (Worldsteel/DEFRA), reviewer sign-off, evidence vault.

Results

  • 22% reduction in Scope 1+2 intensity YoY; 5% yield improvement coil-out.
  • 7-point rise in EAF share; coke & PCI stabilized within control limits.
  • Audit-ready exports for BRSR, CSRD (ESRS E1), and Worldsteel methodology.
See it in action
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